Injection molding downtime caused by contaminated feeders was draining productivity. Gates Albert solved the problem with the Retina Vision Inspection System, which sorted and verified parts before assembly, preventing jams and ensuring reliable output.
Quick Stats
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Eliminated feeder jams from contamination
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Reduced downtime and repair costs
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Guaranteed only correct parts were assembled
The Challenge
An injection molding operation suffered frequent feeder jams from contamination and mixed parts, reducing efficiency and quality.
Our Solution
Gates Albert applied the Retina Vision System to inspect and sort parts before they reached the feeder, ensuring only the correct components entered production.
Results
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Zero jams
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Fewer maintenance costs
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Reliable, error-free molding
Common Questions
Can vision systems improve assembly accuracy?
Yes, they ensure only verified, correct parts are used, eliminating costly downtime and rework.
How do vision inspection systems detect incorrect parts?
High-speed cameras and pattern recognition software compare each part against specifications, rejecting defective or mismatched pieces instantly.
Can automated vision reduce overall production costs?
Yes. By preventing jams, rework, and downtime, vision systems cut labor costs, extend equipment life, and keep production schedules on track.
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